Best Santa Patterns to Sew for Costumes and Holiday Décor

The best Santa pattern to sew depends on whether you want a wearable costume or a seasonal display. McCall’s M5550 offers Santa costumes in two size ranges, while Simplicity 2542 includes Santa, elf, and Mrs. Claus options. For porch décor, McCall’s 9558 makes two standing Santa greeters. The comparison below focuses on the project type and size range each pattern supports, so you can choose a starting point that fits your plans.

Pattern Best for Size or finished scale
McCall’s M5550 Santa costumes S–L or XL–XXXL, depending on version
Simplicity 2542 Multiple character costumes XS–M or L–XL, depending on version
McCall’s 9558 Porch decoration About 36 inches tall

McCall’s M5550 Santa Costume, Sizes S–L

McCall's M5550 Santa costume sewing pattern, sizes S to L

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This McCall’s pattern is best for sewists making a Santa costume in men’s or women’s sizes S, M, or L. It includes templates, instructions, fabric recommendations, and sizing guides for three Santa costume designs. That information makes it a useful choice when you want a wearable holiday outfit and need pattern guidance for selecting materials.

Why it stands out: The pattern is specifically focused on Santa costumes and offers three designs within its listed size range. Check before cutting: This package covers S–L only, so it is not the listed option for larger sizes. Measure and consult the pattern sizing information rather than relying on everyday clothing size.

McCall’s M5550 Santa Costume, Sizes XL–XXXL

McCall's M5550 Santa costume sewing pattern, sizes XL to XXXL

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Choose this version if you want the M5550 Santa costume designs in men’s or women’s sizes XL, XXL, or XXXL. Like the smaller-size package, it includes sewing templates, instructions, fabric recommendations, and sizing guides for three costumes. It is the better fit for shoppers seeking those designs in the listed extended size range.

Why it stands out: It provides the same stated pattern concept as the S–L package but covers a different size range. Check before cutting: The package is listed for XL–XXXL, not S–L. Confirm the body measurements against the pattern guide before choosing a size.

Simplicity 2542, Sizes XS–M

Simplicity 2542 adult Santa, elf, and Mrs. Claus sewing pattern, sizes XS to M

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This Simplicity pattern is best for sewists who want a choice of adult Santa, elf, and Mrs. Claus costumes in sizes XS–M. The envelope includes printed tissue pattern pieces, illustrated step-by-step instructions, suggested fabrics, and a notions list. That makes it a flexible option for holiday performances, parties, or coordinated character costumes.

Why it stands out: It covers three character styles rather than Santa alone, and the listed materials guidance can help with project planning. Check before cutting: Simplicity notes that pattern sizing differs from ready-to-wear sizes. Measure the wearer and check the body size chart before selecting a size.

Simplicity 2542, Sizes L–XL

Simplicity 2542 adult Santa, elf, and Mrs. Claus sewing pattern, sizes L to XL

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Choose this version if the intended wearer measures into sizes L–XL and you want the same Santa, elf, and Mrs. Claus pattern choices. It includes tissue pieces, illustrated sewing instructions, suggested fabrics, and a notions list. The size range makes it a practical counterpart to the XS–M package for larger measurements.

Why it stands out: It keeps the multi-character options while offering a different size range. Check before cutting: Do not assume a ready-to-wear L or XL will match the pattern size. Use the body chart and measure first.

McCall’s 9558 Santa Porch Greeters

McCall's 9558 pattern for two Santa porch greeter decorations

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This pattern is best for a sewist making a freestanding holiday decoration rather than a costume. It includes paper pattern pieces and instructions for two Santa greeters, each approximately 36 inches tall. Santa A has a hooded coat and a bag of gifts; Santa B has a coat, matching hat, and staff. Choose it when a large character display suits your decorating plans.

Why it stands out: One pattern provides two distinct Santa display variations. Limitation: The finished figures are about three feet tall, so this is a larger décor project than a small ornament or tabletop decoration.

Buying Guide: How To Choose A Santa Sewing Pattern

Are you sewing a costume or a decoration?

For a wearable Santa outfit, compare McCall’s M5550 with Simplicity 2542. M5550 focuses on three Santa costumes, while Simplicity 2542 adds elf and Mrs. Claus options. For a porch display, McCall’s 9558 is the relevant choice because it makes two standing figures about 36 inches tall.

Which size range should you choose?

Match the package to body measurements, not a familiar ready-to-wear label. M5550 is offered here in S–L and XL–XXXL versions. Simplicity 2542 is offered in XS–M and L–XL versions. Check the size chart on the pattern before cutting fabric; the two brands’ size ranges are not interchangeable.

What should you check before buying?

  • Project contents: Confirm whether the pattern makes a costume or a decoration.
  • Design options: Select a Santa-only pattern or a multi-character envelope based on your intended use.
  • Materials guidance: Look for fabric recommendations, notions lists, and instructions if you want help planning supplies.
  • Scale and fit: Check body measurements for costumes and finished dimensions for display projects.

Frequently Asked Questions

Which listed pattern makes a Santa costume?

McCall’s M5550 makes Santa costumes in two listed size ranges. Simplicity 2542 also includes an adult Santa costume, along with elf and Mrs. Claus options.

Which pattern includes Mrs. Claus?

Simplicity 2542 includes Santa, elf, and Mrs. Claus costume choices. It is available in the listed XS–M and L–XL versions.

Is there a Santa pattern for porch décor?

Yes. McCall’s 9558 makes two Santa greeters that are approximately 36 inches tall.

How do I select the right pattern size?

Take the wearer’s measurements and compare them with the pattern’s body size chart. Pattern sizing may differ from ready-to-wear clothing sizes.

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